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BMW 5 Series 1989-1995 Service Manual


Whether you're a professional or a do-it-yourself BMW owner, this manual will help you understand, care for and repair your E34 5 Series.

Models and engines covered:

- 525i (M20 with DME 1.3) 1989-1990
- 525i (M50 with DME 3.1) 1991-1992
- 525i (M50TU/VANOS with DME 3.3.1) 1993-1995
- 530i (M60 with DME 3.3) 1994-1995
- 535i (M30 with DME 1.3) 1989-1993
- 540i (M60 with DME 3.3) 1994-1995

Transmissions covered:

- Manual (remove, install, external service)

Getrag 260/5 and 260/6
Getrag S5D 250G
Getrag S6S 560G

- Automatic (remove, install, external service)

ZF 4HP22/EH
A4S 310R (THM-R1)
ZF A5S 310Z

Technical highlights:

- Maintenance procedures from brake fluid changes to resetting the Service Indicator. This manual tells you what to do, how and when to do it, and why it's important.
- Engine and cylinder head service, repair and reconditioning, including M50 and M60 timing chain setup and adjustment.
- Extensive engine management information for specific BMW 5-Series driveability problems, including reading Check Engine light fault codes.
- Transmission maintenance, troubleshooting, adjustment and repair, including hydraulic clutch, gearshift linkage, and driveshaft.
- Body adjustments and repairs, including sedan sunroof removal and adjustment.
- Heating and air conditioning repair, including A/C micro-filter and A/C component replacement.
- Wiring schematics for all circuits, including power distribution, grounds, and component locations.
- Comprehensive BMW factory tolerances, wear limits, adjustments, and tightening torques that you've come to expect from Bentley manuals.

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